Lean Manufacturing and Process Improvement Mastery

What Will You Learn?

• Day 1: Introduction to Lean Manufacturing
• Understanding the philosophy and principles of Lean
• Overview of the eight wastes in manufacturing
• The role of Lean in enhancing customer value
• Day 2: Value Stream Mapping and Process Analysis
• Conducting value stream mapping to identify process inefficiencies
• Analyzing and eliminating non-value-added activities
• Creating a future state map for process improvement
• Day 3: 5S Methodology and Workplace Organization
• Implementing 5S principles for workplace organization
• Sort, Set in order, Shine, Standardize, Sustain
• Improving safety, efficiency, and overall workplace morale
• Day 4: Kaizen and Continuous Improvement
• Understanding the concept of Kaizen (continuous improvement)
• Kaizen events and strategies for fostering a culture of continuous improvement
• Implementing small changes for significant impact
• Day 5: Lean Tools and Techniques for Process Optimization
• Overview of key Lean tools (Kanban, Poka-Yoke, SMED, etc.)
• Application of Lean techniques for process optimization
• Integrating Lean principles into organizational culture